CQC1103-2014 电动汽车传导充电系统用电缆技术规范 第1部分:一般规定
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本技术规范规定了电动汽车传导充电系统中所用电缆的命名、结构和技术要求,试验方法,成品电缆试验和检验规则以及电缆的标志和包
文本预览
CNCA/CTS 0029-2014
中国质量认证中心认证技术规范
CQC1103-2014
电动汽车传导充电系统用电缆技术规范
第 1 部分:一般规定
Technical Specification for Cables of Electric Vehicles Conductive Charging Systems
Part 1: General Requirement
2014-04-15 发布 2014-04-15 实施
中国质量认证中心发布CQC1103-2014
目 次
1 范围 ................................................................................... 1
2 规范性引用文件 ......................................................................... 1
3 定义 ................................................................................... 1
3.1 额定电压 ......................................................................... 2
3.2 例行试验(R) .................................................................... 2
3.3 抽样试验(S) .................................................................... 2
3.4 型式试验(T) .................................................................... 2
3.5 电动汽车 ......................................................................... 3
3.6 充电 ............................................................................. 3
3.7 储能装置 ......................................................................... 3
3.8 电动汽车充电站 ................................................................... 3
4 使用特性 ............................................................................... 3
4.1 电缆额定电压 ..................................................................... 3
4.2 温度范围 ......................................................................... 3
5 电缆型号和产品表示方法 ................................................................. 3
5.1 型号组成 ......................................................................... 3
5.2 代号 ............................................................................. 4
5.3 电缆常用型号名称 ................................................................. 4
6 技术要求 ............................................................................... 5
6.1 导体 ............................................................................. 5
6.2 隔离层 ........................................................................... 5
6.3 绝缘 ............................................................................. 5
6.4 绞合绝缘线芯和填充物(若有) ..................................................... 6
6.5 内护层 ........................................................................... 6
6.6 总屏蔽(若有) ................................................................... 6
6.7 护套或外护套 ..................................................................... 7
6.8 信号和控制线芯 ................................................................... 7
6.9 电缆外径. ........................................................................ 7
7 电缆标志 ............................................................................... 7
7.1 产地标志和电缆识别 ............................................................... 7
7.2 绝缘线芯颜色识别 ................................................................. 8
8 例行试验 ............................................................................... 8
8.1 导体直流电阻 ..................................................................... 8
8.2 电压试验 ......................................................................... 8
9 抽样试验 ............................................................................... 8
9.1 概述 ............................................................................. 8
9.2 抽样试验频度 ..................................................................... 9
9.2.1 导体检查和尺寸检查 ......................................................... 9
9.2.2 抽样频度 ................................................................... 9
9.3 复试 ............................................................................. 9
9.4 导体检查和尺寸检查 ............................................................... 9
9.5 绝缘及护套材料的热延伸试验 ....................................................... 9
10 型式试验 .............................................................................. 9
10.1 电缆结构尺寸 .................................................................... 9
10.2 电气型式试验 .................................................................... 9
ICQC1103-2014
10.2.1 成品电缆耐压试验 ................................................................................................................... 11
10.2.2 绝缘线芯耐压试验 ................................................................................................................... 11
10.2.3 绝缘电阻常数 ........................................................................................................................... 11
10.2.4 浸水后交流电容增率 ............................................................................................................... 11
10.2.5 护套表面电阻 ........................................................................................................................... 11
10.2.6 信号和控制线芯屏蔽层表面转移阻抗 .................................................................................... 11
10.3 绝缘(内护层)机械物理性能 ............................................................................................................ 11
10.4 护套(内护层)机械物理性能 ............................................................................................................ 13
10.5 成品电缆特殊试验 ................................................................................................................................ 16
10.5.1 相容性试验 ............................................................................................................................... 16
10.5.2 液体相容性试验 ....................................................................................................................... 16
10.5.3 成品电缆的机械强度试验 ....................................................................................................... 17
10.5.4 成品电缆特殊机械性能试验.................................................................................................... 17
10.5.5 弹簧形电缆试验 ....................................................................................................................... 18
10.5.6 耐气候试验 ............................................................................................................................... 19
10.5.7 成品电缆低温冲击试验 ........................................................................................................... 19
10.5.8 卤素评定试验 ........................................................................................................................... 19
10.5.9 烟密度试验 ............................................................................................................................... 19
10.5.10 电缆的单根阻燃试验 ............................................................................................................. 19
附录A 护套抗撕试验 .................................................................... 20
A1. 适用范围 .................................................................................................................................................. 20
A2. 试样制备 .................................................................................................................................................. 20
A3. 试验处理 .................................................................................................................................................. 20
A4. 试验步骤 .................................................................................................................................................. 20
A5. 试验结果 .................................................................................................................................................. 21
图1产品型号和组成排列顺序图 ............................................................. 4
表1 型号名称 ............................................................................ 4
表2 绝缘和护套材料 ...................................................................... 5
表3 编织用圆铜线(镀锡圆铜线)标称直径 ................................................. 6
图2 标志 ................................................................................ 7
表4 抽样试验样品数量 .................................................................... 9
表5 电气性能试验要求 ................................................................... 10
表6 绝缘(内护层)机械物理性能试验要求.................................................. 12
表7 护套(内护层)机械物理性能试验要求.................................................. 14
表8 液体相容性试验及要求 ................................................................................................................................ 16
表9 卷绕试验要求 ................................................................................................................................................ 17
图3扭摆试验装置 ................................................................................................................................................. 18
表11 卤素评定试验要求 ...................................................................................................................................... 19
图A1 抗撕试验试样 ............................................................................................................................................. 20
图A2 放入拉力试验设备夹口前的试样 .............................................................................................................. 21
IICQC1103-2014
前言
本规范根据GB/T1.1-2009 制定。
《电动汽车传导充电系统用电缆技术规范》系列由中国质量认证中心提出,属于产品自
中国质量认证中心认证技术规范
CQC1103-2014
电动汽车传导充电系统用电缆技术规范
第 1 部分:一般规定
Technical Specification for Cables of Electric Vehicles Conductive Charging Systems
Part 1: General Requirement
2014-04-15 发布 2014-04-15 实施
中国质量认证中心发布CQC1103-2014
目 次
1 范围 ................................................................................... 1
2 规范性引用文件 ......................................................................... 1
3 定义 ................................................................................... 1
3.1 额定电压 ......................................................................... 2
3.2 例行试验(R) .................................................................... 2
3.3 抽样试验(S) .................................................................... 2
3.4 型式试验(T) .................................................................... 2
3.5 电动汽车 ......................................................................... 3
3.6 充电 ............................................................................. 3
3.7 储能装置 ......................................................................... 3
3.8 电动汽车充电站 ................................................................... 3
4 使用特性 ............................................................................... 3
4.1 电缆额定电压 ..................................................................... 3
4.2 温度范围 ......................................................................... 3
5 电缆型号和产品表示方法 ................................................................. 3
5.1 型号组成 ......................................................................... 3
5.2 代号 ............................................................................. 4
5.3 电缆常用型号名称 ................................................................. 4
6 技术要求 ............................................................................... 5
6.1 导体 ............................................................................. 5
6.2 隔离层 ........................................................................... 5
6.3 绝缘 ............................................................................. 5
6.4 绞合绝缘线芯和填充物(若有) ..................................................... 6
6.5 内护层 ........................................................................... 6
6.6 总屏蔽(若有) ................................................................... 6
6.7 护套或外护套 ..................................................................... 7
6.8 信号和控制线芯 ................................................................... 7
6.9 电缆外径. ........................................................................ 7
7 电缆标志 ............................................................................... 7
7.1 产地标志和电缆识别 ............................................................... 7
7.2 绝缘线芯颜色识别 ................................................................. 8
8 例行试验 ............................................................................... 8
8.1 导体直流电阻 ..................................................................... 8
8.2 电压试验 ......................................................................... 8
9 抽样试验 ............................................................................... 8
9.1 概述 ............................................................................. 8
9.2 抽样试验频度 ..................................................................... 9
9.2.1 导体检查和尺寸检查 ......................................................... 9
9.2.2 抽样频度 ................................................................... 9
9.3 复试 ............................................................................. 9
9.4 导体检查和尺寸检查 ............................................................... 9
9.5 绝缘及护套材料的热延伸试验 ....................................................... 9
10 型式试验 .............................................................................. 9
10.1 电缆结构尺寸 .................................................................... 9
10.2 电气型式试验 .................................................................... 9
ICQC1103-2014
10.2.1 成品电缆耐压试验 ................................................................................................................... 11
10.2.2 绝缘线芯耐压试验 ................................................................................................................... 11
10.2.3 绝缘电阻常数 ........................................................................................................................... 11
10.2.4 浸水后交流电容增率 ............................................................................................................... 11
10.2.5 护套表面电阻 ........................................................................................................................... 11
10.2.6 信号和控制线芯屏蔽层表面转移阻抗 .................................................................................... 11
10.3 绝缘(内护层)机械物理性能 ............................................................................................................ 11
10.4 护套(内护层)机械物理性能 ............................................................................................................ 13
10.5 成品电缆特殊试验 ................................................................................................................................ 16
10.5.1 相容性试验 ............................................................................................................................... 16
10.5.2 液体相容性试验 ....................................................................................................................... 16
10.5.3 成品电缆的机械强度试验 ....................................................................................................... 17
10.5.4 成品电缆特殊机械性能试验.................................................................................................... 17
10.5.5 弹簧形电缆试验 ....................................................................................................................... 18
10.5.6 耐气候试验 ............................................................................................................................... 19
10.5.7 成品电缆低温冲击试验 ........................................................................................................... 19
10.5.8 卤素评定试验 ........................................................................................................................... 19
10.5.9 烟密度试验 ............................................................................................................................... 19
10.5.10 电缆的单根阻燃试验 ............................................................................................................. 19
附录A 护套抗撕试验 .................................................................... 20
A1. 适用范围 .................................................................................................................................................. 20
A2. 试样制备 .................................................................................................................................................. 20
A3. 试验处理 .................................................................................................................................................. 20
A4. 试验步骤 .................................................................................................................................................. 20
A5. 试验结果 .................................................................................................................................................. 21
图1产品型号和组成排列顺序图 ............................................................. 4
表1 型号名称 ............................................................................ 4
表2 绝缘和护套材料 ...................................................................... 5
表3 编织用圆铜线(镀锡圆铜线)标称直径 ................................................. 6
图2 标志 ................................................................................ 7
表4 抽样试验样品数量 .................................................................... 9
表5 电气性能试验要求 ................................................................... 10
表6 绝缘(内护层)机械物理性能试验要求.................................................. 12
表7 护套(内护层)机械物理性能试验要求.................................................. 14
表8 液体相容性试验及要求 ................................................................................................................................ 16
表9 卷绕试验要求 ................................................................................................................................................ 17
图3扭摆试验装置 ................................................................................................................................................. 18
表11 卤素评定试验要求 ...................................................................................................................................... 19
图A1 抗撕试验试样 ............................................................................................................................................. 20
图A2 放入拉力试验设备夹口前的试样 .............................................................................................................. 21
IICQC1103-2014
前言
本规范根据GB/T1.1-2009 制定。
《电动汽车传导充电系统用电缆技术规范》系列由中国质量认证中心提出,属于产品自