TAC铣床数控操作手册
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TAC铣床数控操作手册.
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IINNCCOONN CCNNCC SSeerriieess
((IINNCCOONN-- MM330000//MM335500))
PROGRAMMING & OPERATION MANUAL
Version1.00, first edition, 2003/8/12
Copyright 2003 by INTEK Technology Co., LTD.
All rights reserved. No part of this publication may be reproduced, copy
or otherwise, without the permission of INTEK Technology Co., LTD. And
INCON is the product trademark of series products of INTEK Technology
Co., LTD.
INTEK Technology Co., LTD.
N0 23, Alley 24,Lane 711,Bo-Ai Street, Chu-Pei city,
Hsin-Chu county, Taiwan.
TEL: (886)3-555-5623 FAX: (886)3-555-5604
E-mail: info@intek.com.twContent -----------------------------------------------
1. INTRODUCTION..............................................................................1-1
1.1 SPECIFICATIONS & DEFINITIONS..........................................................1-1
1.1.1 Specifications....................................................................................1-1
1.1.2 Block definition:.................................................................................1-2
1.1.3 Program definition............................................................................1-3
1.1.4 Definition of 3 axes...........................................................................1-4
1.2 LIST OF G-CODE......................................................................................1-5
1.2.1 In G-code sequence.........................................................................1-5
1.2.2 In groups............................................................................................1-7
1.3 LIST OF M FUNCTIONS...........................................................................1-9
2. COORDINATE SYSTEM RELATED
INSTRUCTIONS............................................................................................2-1
2.1 PLANE SELECTION (G17/G18/G19)....................................................2-1
2.2 INCH / METRIC SYSTEM (G20/G21)...................................................2-1
2.3 ABSOLUTE / INCREMENTAL DIMENSION (G90/G91).......................2-1
2.4 CARTESIAN / POLAR COORDINATE (G15/G16)............................2-1
2.5 WORK COORDINATE SELECTION (G54~G59)....................................2-5
2.6 PROGRAMMING OF CHILD COORDINATE (G52).................................2-5
2.7 PROGRAMMING OF WORK COORDINATE (G92).................................2-6
2.8 POSITIONING (G00), (G53)..................................................................2-6
2.9 LINEAR INTERPOLATION (G01)....................................................................2-6
2.9.1 Normal linear interpolation..............................................................2-6
2.9.2 Angle Chamfering & Corner Rounding.....................................2-7
2.10 CIRCULAR INTERPOLATION (G02/G03).........................................2-8
2.10.1 Plane dependent definition in G02/03...........................................2-8
2.10.2 Format of G02/03.............................................................................2-8
2.10.2.1 In radius format........................................................................2-9
2.10.2.2 In central point format.............................................................2-9
2.10.2.3 In angle format.......................................................................2-10
2.11 DWELL (G04)....................................................................................2-10
2.12 ONE SHOT EXACT STOP (G09)........................................................2-10
2.13 EXACT STOP MODE (G60/G61)......................................................2-10
3. TOOL COMPENSATIONS..........................................................3-1
3.1 TOOL LENGTH COMPENSATION (G43/G49).......................................3-1
3.2 TOOL LENGTH MEASUREMENT(G37)..........................................3-2
3.3 TOOL RADIUS(CONTOUR) COMPENSATION (G40/G41/G42)..........3-3
ii3.3.1 Transit into the compensation........................................................3-4
3.3.2 During compensation.......................................................................3-5
3.3.3 Transit out the compensation.........................................................3-7
4. RETURN TO/FROM REFERENCE POINT...................4-1
4.1 RETURN TO REFERENCE POINT (G28).................................................4-1
4.2 RETURN FROM REFERENCE POINT (G29)...........................................4-2
4.3 RETURN TO 2ND,3RD OR 4TH REFERENCE POINT (G30)............4-2
5. ROTATION,MIRROR&SCALING...............................5-1
5.1 ROTATION(G68/G69)......................................................................5-1
5.2 MIRROR AND SCALING (G50/G51)............................................5-2
6. CANNED CYCLES (INCLUDE G80/G98/G99).............6-1
6.1 DRILLING CYCLES (G81/82,G73/G83)..............................................6-2
6.2 BORING CYCLES (G76/G85~89).........................................................6-4
6.3 TAPPING CYCLES (G74/G84)................................................................6-6
6.4 RIGID TAPPING (M29 G74/G84)............................................................6-6
7. PPROGRAM CONTROL RELATED M CODES........7-1
7.1 PROGRAM HOLD/STOP (M00/M01/M100/M101/M02/M30)........7-1
7.2 INNER PROGRAM / SUBROUTINE / SUBPROGRAM CALL
(M95/97/98/99)..................................................................................................7-1
7.2.1 Inner program nest execution (M95 )............................................7-2
7.2.2 Internal subroutine call (M97).........................................................7-3
7.2.3 External subprogram call (M98).....................................................7-3
8. MISCELLANEOUS CONTROL.............................................8-1
8.1 SPINDLE CW/CCW TURN ON/OFF (M03/04/05)..............................8-1
8.2 COOLING/CLEAN CONTROL TURN ON/OFF (M08/09).......................8-1
8.3 CHANGE TOOL NUMBER OR CHANGE TOOL (M06)...........................8-1
8.4 S CODE SETTING THE ROTATION SPEED OF THE SPINDLE..............8-1
8.5 T CODE ASSIGN TOOL NUMBER OR CHANGE TOOL.........................8-2
9. PANEL OPERATION......................................................................9-1
9.1 KEY BOARD & DIALOG BOX OPERATION...........................................9-1
9.2 SCREEN DISPLAY.....................................................................................9-1
9.2.1 Program window and State window..............................................9-2
9.2.2 Manual control (F4)..........................................................................9-4
9.2.3 Position counters display (Alt+F3).................................................9-4
9.2.4 Graphic tracing display (F6) ...........................................................9-5
9.3 PULL DOWN SCREEN MENU (F2)..........................................................9-7
9.4 FILE MANAGEMENT (F2->F)...............................................................9-11
9.5 EDIT A PROGRAM (F2->E)...................................................................9-13
iii9.5.1 On screen editor.............................................................................9-13
9.5.2 . Command insertion/modification aid.........................................9-14
9.5.3 . Teach-in aid program generation...............................................9-14
9.6 PROGRAM EXECUTION / MDI.............................................................9-15
9.6.1 Program execution (F2->R) or (F9).............................................9-15
9.6.2 MDI (F7)...........................................................................................9-18
9.6.3 Direct Run from floppy...................................................................9-18
9.6.4 Direct Run from RS-232................................................................9-18
9.6.5 Direct Run from Buffer...................................................................9-19
9.6.6 Direct Run hard disk......................................................................9-19
9.7 MANUAL CONTROL (F2->M) OR (F4)..............................................9-19
9.7.1 (INC) Increment..............................................................................9-20
((IINNCCOONN-- MM330000//MM335500))
PROGRAMMING & OPERATION MANUAL
Version1.00, first edition, 2003/8/12
Copyright 2003 by INTEK Technology Co., LTD.
All rights reserved. No part of this publication may be reproduced, copy
or otherwise, without the permission of INTEK Technology Co., LTD. And
INCON is the product trademark of series products of INTEK Technology
Co., LTD.
INTEK Technology Co., LTD.
N0 23, Alley 24,Lane 711,Bo-Ai Street, Chu-Pei city,
Hsin-Chu county, Taiwan.
TEL: (886)3-555-5623 FAX: (886)3-555-5604
E-mail: info@intek.com.twContent -----------------------------------------------
1. INTRODUCTION..............................................................................1-1
1.1 SPECIFICATIONS & DEFINITIONS..........................................................1-1
1.1.1 Specifications....................................................................................1-1
1.1.2 Block definition:.................................................................................1-2
1.1.3 Program definition............................................................................1-3
1.1.4 Definition of 3 axes...........................................................................1-4
1.2 LIST OF G-CODE......................................................................................1-5
1.2.1 In G-code sequence.........................................................................1-5
1.2.2 In groups............................................................................................1-7
1.3 LIST OF M FUNCTIONS...........................................................................1-9
2. COORDINATE SYSTEM RELATED
INSTRUCTIONS............................................................................................2-1
2.1 PLANE SELECTION (G17/G18/G19)....................................................2-1
2.2 INCH / METRIC SYSTEM (G20/G21)...................................................2-1
2.3 ABSOLUTE / INCREMENTAL DIMENSION (G90/G91).......................2-1
2.4 CARTESIAN / POLAR COORDINATE (G15/G16)............................2-1
2.5 WORK COORDINATE SELECTION (G54~G59)....................................2-5
2.6 PROGRAMMING OF CHILD COORDINATE (G52).................................2-5
2.7 PROGRAMMING OF WORK COORDINATE (G92).................................2-6
2.8 POSITIONING (G00), (G53)..................................................................2-6
2.9 LINEAR INTERPOLATION (G01)....................................................................2-6
2.9.1 Normal linear interpolation..............................................................2-6
2.9.2 Angle Chamfering & Corner Rounding.....................................2-7
2.10 CIRCULAR INTERPOLATION (G02/G03).........................................2-8
2.10.1 Plane dependent definition in G02/03...........................................2-8
2.10.2 Format of G02/03.............................................................................2-8
2.10.2.1 In radius format........................................................................2-9
2.10.2.2 In central point format.............................................................2-9
2.10.2.3 In angle format.......................................................................2-10
2.11 DWELL (G04)....................................................................................2-10
2.12 ONE SHOT EXACT STOP (G09)........................................................2-10
2.13 EXACT STOP MODE (G60/G61)......................................................2-10
3. TOOL COMPENSATIONS..........................................................3-1
3.1 TOOL LENGTH COMPENSATION (G43/G49).......................................3-1
3.2 TOOL LENGTH MEASUREMENT(G37)..........................................3-2
3.3 TOOL RADIUS(CONTOUR) COMPENSATION (G40/G41/G42)..........3-3
ii3.3.1 Transit into the compensation........................................................3-4
3.3.2 During compensation.......................................................................3-5
3.3.3 Transit out the compensation.........................................................3-7
4. RETURN TO/FROM REFERENCE POINT...................4-1
4.1 RETURN TO REFERENCE POINT (G28).................................................4-1
4.2 RETURN FROM REFERENCE POINT (G29)...........................................4-2
4.3 RETURN TO 2ND,3RD OR 4TH REFERENCE POINT (G30)............4-2
5. ROTATION,MIRROR&SCALING...............................5-1
5.1 ROTATION(G68/G69)......................................................................5-1
5.2 MIRROR AND SCALING (G50/G51)............................................5-2
6. CANNED CYCLES (INCLUDE G80/G98/G99).............6-1
6.1 DRILLING CYCLES (G81/82,G73/G83)..............................................6-2
6.2 BORING CYCLES (G76/G85~89).........................................................6-4
6.3 TAPPING CYCLES (G74/G84)................................................................6-6
6.4 RIGID TAPPING (M29 G74/G84)............................................................6-6
7. PPROGRAM CONTROL RELATED M CODES........7-1
7.1 PROGRAM HOLD/STOP (M00/M01/M100/M101/M02/M30)........7-1
7.2 INNER PROGRAM / SUBROUTINE / SUBPROGRAM CALL
(M95/97/98/99)..................................................................................................7-1
7.2.1 Inner program nest execution (M95 )............................................7-2
7.2.2 Internal subroutine call (M97).........................................................7-3
7.2.3 External subprogram call (M98).....................................................7-3
8. MISCELLANEOUS CONTROL.............................................8-1
8.1 SPINDLE CW/CCW TURN ON/OFF (M03/04/05)..............................8-1
8.2 COOLING/CLEAN CONTROL TURN ON/OFF (M08/09).......................8-1
8.3 CHANGE TOOL NUMBER OR CHANGE TOOL (M06)...........................8-1
8.4 S CODE SETTING THE ROTATION SPEED OF THE SPINDLE..............8-1
8.5 T CODE ASSIGN TOOL NUMBER OR CHANGE TOOL.........................8-2
9. PANEL OPERATION......................................................................9-1
9.1 KEY BOARD & DIALOG BOX OPERATION...........................................9-1
9.2 SCREEN DISPLAY.....................................................................................9-1
9.2.1 Program window and State window..............................................9-2
9.2.2 Manual control (F4)..........................................................................9-4
9.2.3 Position counters display (Alt+F3).................................................9-4
9.2.4 Graphic tracing display (F6) ...........................................................9-5
9.3 PULL DOWN SCREEN MENU (F2)..........................................................9-7
9.4 FILE MANAGEMENT (F2->F)...............................................................9-11
9.5 EDIT A PROGRAM (F2->E)...................................................................9-13
iii9.5.1 On screen editor.............................................................................9-13
9.5.2 . Command insertion/modification aid.........................................9-14
9.5.3 . Teach-in aid program generation...............................................9-14
9.6 PROGRAM EXECUTION / MDI.............................................................9-15
9.6.1 Program execution (F2->R) or (F9).............................................9-15
9.6.2 MDI (F7)...........................................................................................9-18
9.6.3 Direct Run from floppy...................................................................9-18
9.6.4 Direct Run from RS-232................................................................9-18
9.6.5 Direct Run from Buffer...................................................................9-19
9.6.6 Direct Run hard disk......................................................................9-19
9.7 MANUAL CONTROL (F2->M) OR (F4)..............................................9-19
9.7.1 (INC) Increment..............................................................................9-20
AIGC"TAC铣床数控操作手册"是一份详细介绍TAC品牌或型号的数控铣床的专业技术文档，内容主要包括以下几个方面：
1. **概述**: 对TAC铣床的基本介绍，包括机床的型号、主要特点、适用范围以及制造商提供的技术支持背景。
2. **安装与配置**: 详细说明数控系统和硬件设备（如电机、驱动器、控制系统）的连接方法，以及机床的基础设置，如参数设定、坐标系校准等步骤。
3. **操作界面**: 展示并解释TAC铣床的控制面板或触摸屏操作界面，如何进行工件程序输入、刀具管理、模式选择等功能操作。
4. **编程指南**: 提供G代码解读及应用实例，包括轮廓加工、钻孔、镗削等各种加工工艺的编程方法，以及注意事项和错误处理策略。
5. **加工参数与精度调整**: 如切削速度、进给量、主轴转速等关键参数的选择依据，以及机床精度维护与调试的相关知识。
6. **安全使用与故障排除**: 强调在操作过程中的安全规定和预防措施，同时提供常见问题及故障诊断与维修建议。
7. **保养与维护**: 指导用户对TAC铣床进行日常清洁、润滑、检查与定期保养的方法，以延长机床使用寿命并保证加工质量。
总之，这份TAC铣床数控操作手册是为确保用户能正确、高效地掌握该机床的操作技能和维护保养知识而编写的实用参考资料。
